We work in six stages, and each one can be quoted on its own or as part of a full program.

Mold design and engineering — Part review, DFM report, gating and cooling layout, 3D tool design and 2D assembly drawings. DFM feedback is normally returned within two working days of receiving a complete model.

Precision machining — CNC milling and turning, high-speed graphite and copper electrode machining, EDM and wire cutting, all programmed in house.

Mold assembly and sampling — Fitting, spotting, hot runner installation, T1 sampling on the press, and dimensional and appearance reports against the customer's drawing.

Injection molding — 45 machines from 30 to 1,000 tonnes running production parts, with process parameters recorded and held per tool.

Metrology and inspection — CMM, projector and roughness measurement. Reports are issued per sampling and per production lot.

Tool maintenance and refurbishment — Preventive maintenance schedules, wear part replacement, repair after tool damage and re-qualification before the tool returns to production.